Core tool video: Test of Understanding PFMEA - Exide Technologies

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Question 1 of 10

1. The purpose of FMEA is:

To focus on error prevention

To focus on detecting defects

To ensure the production process to produce less that 50ppm defect

Replace the need for a control plan

Question 1 of 10

Question 2 of 10

2. In developing an FMEA consideration is given to risks associated with:

Man, method, material and scrap

Man, method, material and machine

Man, suppliers, customers and outsourcing

Making a conforming product

Question 2 of 10

Question 3 of 10

3. In preparing to start a PFMEA the following inputs are required

Proposed process flow chart

Control Plan

MSA plan

All the above

Question 3 of 10

Question 4 of 10

4. In deciding what template to use to record the PFMEA:

Suppliers requirements should be taken into account

Customer specific requirements should be understood

One of the AIAG reference templates must be used

Legal authorities must be consulted

Question 4 of 10

Question 5 of 10

5. The scope of a PFMEA must include:

All the steps in the production process from receiving material to despatch

The steps of the production process and the suppliers processes

The risks in processes undertaken by an outsource organization

All of the above

Question 5 of 10

Question 6 of 10

6. To score 1 for detection:

The process poses a critical danger to the user of the product

Product/process error proofing must be used

There will be no discernible effect

The probability is the process will produce 0.01% defects

Question 6 of 10

Question 7 of 10

7. A score of a 9 or 10 for severity means?

Failure to meet safety and or regulatory requirements

There is no risk to the customer

There is no risk to the operator

The process is error proofed

Question 7 of 10

Question 8 of 10

8. An occurrence score of 1 means:

Statistical process control is needed

There is a good system of visual inspection in place

Failure is eliminated by error prevention

The probability is the process will produce 20 pieces per thousand defect

Question 8 of 10

Question 9 of 10

9. . If visual inspection is proposed a detection control the detection score should be:

7 or 8

d) None of the above

Question 9 of 10

Question 10 of 10

10. The risk priority number

Must always be less than 100

Can range from 1 to 100

Is calculated by multiplying severity x occurrence

Is a useful indicator in assessing risk

Question 10 of 10

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Core tool video: Test of Understanding PFMEA – Exide Technologies